High Speed 3 Ply 5 Ply Corrugated Cardboard Production Line Corrugator Box Machine

• Customization: Available
• Condition: New
• Certification: CE
• Model NO.: WJ300-2500- five layer
• Suitable for: Corrugated Cardboard
• Paper Thickness: Corrugated Cardboard
• Name: Corrugated Cardboard Production Line
• Key: Box Making Machine
• Model: Wj300-2500- Five Layer
• Design Speed: 300/Min
• Heating Method: Steam
• Total Power: 350kw
• Voltage: 380V 50Hz
• Transport Package: Plastic Film and Wooden Box
• Trademark: XINGLONG
• Origin: China
• HS Code: 8441309000
• Production Capacity: 25 Set Per Year

Product Description

High Speed 3 Ply 5 Ply Corrugated Cardboard Production Line Corrugator Box Machine

 
Technology parameters

1	Effective width		2500mm	2		Design produce speed	300m/min
3	Three layer economic speed		230-280m/min	4		Five layer economic speed	190-260m/min
5	Seven layer economic speed		-------------------	6		Maximum order change speed	100m/min
7	Longitudinal separation accuracy		±1mm	8		Cross-cutting precision	±1mm
note	Speed the above targets required to achieve:effective width2500mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
	Top paper index	100g/m²--180g/m²  Ring crush index(N.m/g)≥8    (Water containing8-10%)
	Core paper index	80g/m²--160g/m²  Ring crush index(N.m/g)≥5.5  (Water containing8-10%)
	In paper index	90g/m²--160g/m²    Ring crush index(N.m/g)≥6    (Water containing8-10%)
9	Flute combination
10	Steam requirement	The maximum pressure 16kg/cm^2			Common pressure10-12kg/cm^2			use4000kg/Hr
11	Electricity demand	AC380V 50Hz 3PH			Total power≈350KW			Running Power≈150KW
12	Compressed air	The maximum pressure 9kg/cm^2			Common pressure4-8kg/cm^2			use1m^3/min
13	Space	≈Lmin120m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail)

  
Customer owned section

1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.

Configuration list

Specification	Equipment name	QTY	Remark
ZJ-V6B	Hydraulic shaftless mill roll stand	5set	Spindle ¢270mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.Pneumatic ejector.
YXC	Hydraulic pressurePaper system	10set	Double groove width 10m. guide rail length and the ground level, on the double position paper design, hydraulic clamp for paper, paper unloading hydraulic push rod save manpower, hydraulic motor traction feeding trolley.
JZJ	Automatic splicer	5set	Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed 200m/min
RG-1-10B	Top paper preheat cylinder	2set	Roller ¢1000mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 360°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration.
RG-1-10B	Core paper preheat cylinder	2set	Roller ¢1000mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 360°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration.
SF-500A	Multi-cassette positive pressure single facer	2set	Main corrugating roller ¢500mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief.
DY-C	Electric hydraulic roller change forklift	1set	Large capacity battery, power walking, hydraulic lift, centralized control.
MK-500	Corrugating roller quick change Module	2set	Corrugating roller diameter:500mm,with tungsten carbide dealing,Modules including:Both ends of the shaft seat,bearing,steam element,Suction box,Pneumatic components assembly.
RG-3-10B	Triple preheater	1set	Roller ¢1000mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 360°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration.
GM-35	Double  glue machine	1set	Glue roller diameter 320mm.Frequency motor drive, PLC control. Glue quantity  PCL automatic adjustment,HMI touch screen display.
TQ-A	Conveyor bridge	1set	200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction.
XG-JP	Automatic correction	1set	No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment Full width infrared detection curtain.Reduce paper waste generated tear.reduce the waste of paper edge not to precision.
SM-E	Double facer	1set	The frame is 400 mm national standard channel steel, chrome plated hot plate 600 mm *18 pieces, the entrance uses arc-shaped hot plate to make the facial paper heat up extremely quickly, and the design structure of the whole pressure plate is touched. PLC automatically controls the pressure plate. The upper and lower belts have automatic deviation correction, temperature display, and frequency conversion motor. The PID automatic temperature control system is used to link the three-layer and five-layer automatic control of the number of temperature hot plates, which is highly efficient and energy-saving.
NCBD	NC thin blade slitter scorer	2set	Tungsten alloy steel, seven knives twelve lines,zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted.Closed electric control box, plus air conditioning and dehumidification.
NC-35D	Double NC cutter helical knives	1set	Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.Closed electric control box, plus air conditioning and dehumidification.
DM-XLM	Double automatic small gantry stacking machine	1set	Servo-driven platform rises and falls, three-stage frequency conversion conveying, automatic counting and stacking discharge, imported high-strength belt output, and standard delivery frame on the paper side.
SG	Production Management System (complex)	1set	Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable quality cardboard.Increase the average speed,Increase productivity.Automatic statistics production ,Easy to keep control of the production line, improve efficiency.
ZJZ	Glue station system	1set	Customers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump.
QU	Gas source system	1set	Gas source is prepared by the customers.
ZQ	Steam system	1set	Steam system components used in all GB valves.Including rotary joint,upper and lower dispenser.traps,pressure table and so on.Customer-owned boilers and pipes.
DQ	Electrical control cabinet system		Electronic control system::fingerless single facer,driving part,NC thin blade slitter scorer,double facer,glue machine all adopt frequency motor,delta frequency control system.operation interface easy and  convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function.The main contactor by French Schneider (Schneider) famous brand products, the main motor adopts SIEMENS, main bearing by Japan NSK, main inverter, PLC by SIEMENS.
Total

 
 ZJ-V6B Hydraulic shaftless mill roll stand

Main performance characteristics
★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
★The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
★The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
★The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.

 

Technical parameters

Working wide	2500mm
Paper diameter	MAX: 1600mm MIN:300mm
Paper width	MAX: 2550mm MIN:800mm
Weight capacity	5T
Paper head size	Teeth 3 inches 4 inches
brake	Spur gear type 4 points pneumatic
Working air pressure	0.4---0.8Mpa

Hydraulic system parameters:

Working pressure	Hydraulic cylinder working range	Hydraulic cylinder working range	Hydraulic station motor power	Solenoid valve working voltage
16---18Mpa	¢125×440mm	¢80×1300mm	4KW --380V -- 50Hz	220V--50 Hz

Mainly purchased parts,raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Main shaft	Day steel production	¢270mm
02	Swing arm	Production by own	Resin sand gray ironHT300
03	Wallboard	Jigang prduction	Q235AWelding parts
04	Bearing	NSK
05	Main electrical appliance	SIEMENS	Contactor, relay, button
06	Hydraulic station	Shandong zaozhuang	Taiwan oil pump solenoid valve

Technical parameters:

Working wide	2500mm
Link paper speed	250m/min
Air pressure	6 bpa

Main component parameters

Part name Craftsmanship	Specification	Material	Surface treatment
Upper paper guide shaft	¢137mm	45# steel	Round grinding chrome
Lower paper guide shaft	¢150mm	45# steel	Round grinding chrome
Buffer reel guide roller 1	¢126mm	45# steel	Round grinding chrome
Buffer reel guide roller 2	¢137mm	45# steel	Round grinding chrome
Pinch paper roller	¢99mm	45# steel	Round grinding chrome
Hold paper roller	¢99mm	45# steel	Round grinding chrome

Mainly purchased parts, raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Breaker	Schneider
02	Contactor	Schneider
03	Relay	Schneider
04	Left and right conversion solenoid valve	Japan SMC
05	Precision pressure regulator	Japan SMC
06	Electric proportional valve	Japan SMC
07	Speed increase relay	Japan SMC
08	Filter	Japan SMC
09	Wire rope	American Smurfs	Aviation equipment
10	Sealing ring	American Parker
11	Proximity switch	Omron Japan
12	PLC	Taiwan Delta
13	Geared motor	Taiwan Takasaki
14	The electromagnetic valve	TaiWan AirTAC
15	Cylinder	STNC

R10B Top(core)paper preheater

 

Structural feature:

★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of  360°.
★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.

Technical parameters:
 

Working wide	2500mm
Diameter of preheat roller	¢1000mm
Angle adjustment range	360°
Angle shaft diameter	¢128mm×2
Steam temperature	200ºC
Steam pressure	1.2Mpa
Working power	380V    50Hz    3PH
Motor power	300W   short(S2)working system

Mainly purchased parts, raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Framework	Tang Steel Profile	Welded parts stress relief
02	Steam rotation joint	Quanzhou yujie
03	Preheater	Hangang or jigang	Q235Bpressure container board
04	Seat belt bearing	FuJian Fu Shan
05	RV Reducer	ShanDong DeZhou	RV75
06	Main electrical appliances	SIEMENS	Contactor, relay, button
07	Trap	Armstrong, United States	Float
08

 

RG-3-1000 Triple preheater

Structural feature


★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of  360°.
★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.

Technical parameters:

Working wide	2500mm
Diameter of preheat roller	¢1000mm
Angle adjustment range	360°
Angle shaft diameter	¢128mm×2
Steam temperature	200ºC
Steam pressure	1.2Mpa
Working power	380V    50Hz    3PH
Motor power	300W   short(S2)working system

Mainly purchased parts, raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Framework	Tang Steel Profile	Welded parts stress relief
02	Steam rotation joint	Quanzhou yujie
03	Preheater	Hangang or jigang	Q235Bpressure container board
04	Seat belt bearing	FuJian Fu Shan
05	RV Reducer	ShanDong DeZhou	RV75
06	Main electrical appliances	SIEMENS	Contactor, relay, button
07	Trap	Armstrong, United States	Float

SF-500 Multi-cassette positive pressure single facer

Structural feature:
★Main corrugating roller:¢500mm(According flute differ),pressure roller¢495mm,preheat roller¢420mm.
★Using negative pressure design, lower heat consumption, helps the core paper to press evenly  and close to the surface of corrugated roller,  make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
★Quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,put into the machine,and air pressure system will lock it,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily.
★Corrugated roller adopt50CRMO high quality alloy steel, dealing with heat,after grinding tungsten carbide surface treatment.
★Corrugated roller, pressure roller adopt airbag control system having high stability, having the barometric pressure control buffering effect at the same time.
★Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.
★The moveable type glue unit is convenient to clean and maintain.
★Easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
★Built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
★Main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.

Technical parameters:

Working width	2500mm
Design speed	300m/min
Economic speed	220-280m/min
Paper feed range	2500--850mm
Steam temperature	200ºC
Steam pressure	1.2Mpa
Working power	380V    50Hz    70KW

Main component parameters:

Part name Craftsmanship	Specification	Material	Surface treatment
Corrugated roller	Main roll¢500mm	50CrMAo	Tungsten carbide treatment
Pressure roller	¢600mm	45# steel	Hardened round grinding chrome plating polishing
Glue roller	¢320mm	45# steel	Round grinding and pressing pit mesh chrome plating
Fixed paste roller	¢175mm	45# steel	Round grinding chrome
Preheat roller	¢400mm	Q235B	Round grinding chrome
Paper guide roller	¢110 mm	45# steel	Round grinding chrome

Main dynamic parameter:

Name	Power	Voltage	Frequency
Main drive motor	55KW	380V	50HZ
High-pressure suction motor	18.5KW	380V	50HZ
Adjustable glue push rod	100W	380V	50HZ
Glue adjustment motor	200W*2	380V	50HZ
Rubber pump motor	2.2KW	380V	50HZ
Motor of glue department	3.7KW	380V	50HZ

Main parts brand and origin:

Serial number	Main part name	Brand or place of origin	Remarks
01	Box rack	Self-produced	HT300
02	Rotary joint and metal hose	FuJian
03	Main drive motor	Siemens Bed	30KW Inverter motor
04	RV reducer	Taiwan city-state or Wanxin
05	Bearing	Japan NSK
06	Seat belt bearing	FuJian
07	High pressure fans	Shanghai yingfa	15KW
08	Pneumatic Components	AirTac
09	The electromagnetic valve	AirTac
10	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
11	Frequency controller and PLC	SIEMENS
12	Touch screen	Taiwan Weilun or Kunlun Tongtai

TQ-A-2500 Heavy type conveyor bridge

Structural feature:
★The part of the flyover is to lift the single-sided corrugated paper produced by the single-sided machine, lift it and transport it to the glue coating machine, apply the glue to the double-sided machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping.
★Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
★All roller surface after grinding hard chrome plating.
★Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.

Technical parameters:

Working width	2500mm
Design speed	300m/min
Bridge layer	2  layer
Working power	380V  50Hz   13KW

Main component parameters:

Part name Craftsmanship	Specification	Material	Surface treatment
Upper paper roller and tension roller	¢155mm	45# steel	Round grinding chrome
Conveyor roller	¢210mm	45# steel	Round grinding chrome
Paper roll and paper guide roller	¢128mm	45# steel	Round grinding chrome
Paper towing shaft	¢155mm	45# steel	Round grinding chrome

Main parts brand and origin:

Serial number	Main part name	Brand or place of origin	Remarks
01	The bridge main skeleton	Tiangang or tanggang	NO25channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected.
02	Guardrail	Tiangang	Ф42mm Low pressure fluid pipe
03	Paper lifting belt	Shanghai	PVC conveyor belt
04	Cardboard conveyor belt	Hebei	Parallel transport rubber band
05	Frequency converter	TaiWan Delta
06	Bearing	Japan NSK
07	Seat belt bearing	FuJian
08	Paper width adjustment reducer	Shangdong jinbuhuan reducer
09	Paper motor(frequency)	Hebei hengshui	7.5KW
10	Conveying roller and paper roller ,over paper roller	Tiangang Seamless steel pipe
11	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
12	Timing belt	Ningbo	8m

Bridge correction machine control system
 

★Non-contact detection corrugated.
★High precision correction paper.
★It does not require any adjustment when the width of the paper changes.
★Closed-loop control, continuous operation.
★Full size infrared LED detection, long life.
★At the same time the center and edges of the base correction.

★Bridge  tension control system to ensure that there is a single corrugated paper steady tension.
★Tension control manually controlled by the regulator.
★With auxiliary threading motor. In the new paper, when customer assistance.
★With the paper through the switch. Joints over time cut the tension.

Main parts brand and origin:

Serial number	Names and specifications	Brand
Correction machine
1	Infrared full-frame wide light curtain FE4021	Germany Lemmer(E+L)
2	Motor	(dunkermotoren)
3	Motor drive board	Germany Lemmer(E+L)
4	Analog-to-digital, digital-to-analog conversion board	Germany Lemmer(E+L)
5	PLC and module, display	Taiwan Yonghong
6	Small electric appliances such as buttons and air switch	Schneider Corporation of Japan
7	The electromagnetic valve	AirTac
8	Pressure gauge	SMC
9	Cylinder	AirTac
10	Pressure regulator	SMC
11	24V Power Supplier	Taiwan Mingwei
Tension machine
1	PLC and module, display	Taiwan Yonghong
2	Paper feed motor	Taiwan Shengbang
3	Button	Schneider
4	Air switch on	Schneider
5	Contactor, thermal protector	Schneider
6	24VPower Supplier	Taiwan Mingwei
7	Pressure regulator	SMC
8	The electromagnetic valve	SMC
9	Pressure gauge	SMC

GM-35 Double glue machine

Structural feature:
★The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard.
★Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.
★after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic.
★The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.

Technical parameters:

Working width	2500mm
Design speed	300m/min
Economic speed	200--280m/min
Glue volume adjustment range	0.08-0.6mm
Number of anilox roller	32 lines
Preheating cylinder temperature range	150-200ºC
Working power	380V  50Hz   9KW
Air source system	0.4-0.9Mpa
Pressing method	Pneumatic

Main component parameters:

Part name Craftsmanship	Specification	Surface treatment
Glue roller	¢320mm	Round grinding and pressing pit mesh chrome plating
Fixed paste roller	¢155mm	Round grinding chrome
Pressure roller	¢150mm	Round grinding chrome
Paper shaft	¢128mm	Round grinding chrome
Preheating cylinder	¢400mm	Round grinding chrome

Main dynamic parameters:

Name	Power	Voltage	Frequency
Rubber roller active motor	4KW*2	380V	50HZ
Glue adjustment speed reducer	200W	380V	50HZ
Roller gap adjustment motor	200W	380V	50HZ
Rubber pump motor	2.2KW	380V	50HZ

Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Glue roller and paste roller	Tiangang	45# steel
02	Preheat roller	Tiangang or Jigang	Q235B Container board
03	Bearing	Japan NSK
04	Bearing with seat	FuJian
05	Pneumatic Components	AirTac
06	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
07	Glue reducer	Taiwan city-state or Wanxin
08	Main reducer	Taiwan city-state or Wanxin
09	Touch screen	Taiwan Vinylon or Kunlun Tongtai	10.4 inch
10	PLC and inverter	SIEMENS
11	Timing belt	Germany OPTIBELT
12	Trap	Armstrong, United States	Float

SM-E1 Double facer

★The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard.
★Surface of hot plate is dealed with grinding, hot plate width600mm,in total 20 pieces hot plate,Minister cooling stereotypes 5m.
Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam.
★The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 14 sets of spring pneumatic pressure plates are standard.
★The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display.
★The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.
★The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides.
★Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication.
★Electrical components used internationally renowned brands, the device stable and reliable operation.
★Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
★The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.

Technical parameters:

Working width	2500mm
Design speed	300m/min
Economic speed	180-290mmin
Hot plate number	600mm×18 piece
Cooling section length	5 meters
Temperature requirements	160-200ºC
Steam pressure	0.8-1.3Mpa
Air pressure	0.5-0.6Mpa
Pneumatic pressure plate	14 groups
Working power	380V  50Hz   90KW

Main component parameters:

Part name Craftsmanship	Specification	Surface treatment
Upper drive rubber roller	¢800mm	Covered with wear-resistant rubber
Lower drive rubber roller	¢600mm	Covered with wear-resistant rubber
Front and rear driven belt roller	¢215mm	Round grinding chrome plating polishing
Top tension roller	¢155mm	Round grinding chrome plating polishing
Upper belt adjustment roller	¢130mm	Round grinding chrome plating polishing

Main dynamic parameters:

Name	Power	Voltage	Frequency
Main drive motor	90KW	380V	50HZ

Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Main skeleton	Tiangang or lai gang production profiles	NO.36channel and NO.16 I-beam
02	Drive wallboard	HeBei  HanDan	Q345
03	Heat board	Tiangang or Jigang	Q235B container board made
04	Main drive motor	Siemens Bed	75KW Frequency motor
05	Cotton webbing	ShenYang	Cotton webbing thickness:9mm
06	Trap	Armstrong, United States	Float
07	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
08	Pneumatic Components	AirTac or sono
09	Frequency converter	SIEMENS
11	Bearing	Japan NSK
12	Bearing with seat	FuJian

NCBD thin blade slitter scorer(Zero Pressure Line)

Structural feature:

★The synchronous servo motor controls the row of knives and wires. Automatic reset. Precise size. Change order time is 15 seconds. The two machines can be used to change orders immediately without slowing down.
★ PLC control system, using CANopen bus system, with order management function, equipped with a synchronous signal input interface with dryer speed.
★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
★Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.
★Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters.
knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency.
★Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors.
★The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order.
★With gas storage tank and low pressure protection function.

Technical parameters:

Working width	2500mm
Design speed	300m/min
Economic speed	220-280m/min
Mechanical configuration	7 Knife 12 lines
Min cutting width	140mm
Minimum indentation distance	0mm
Cutter wheel positioning accuracy	±0.5mm
Horizontal movement of the whole machine	±100mm

Main dynamic parameters:

Name	Power	Voltage	Frequency
Row of single-pole servo motors	0.45KW	380V	50HZ
Slitting inverter motor	7.5KW	380V	50HZ
Pressure line frequency conversion motor	7.5KW	380V	50HZ
Suction outlet frequency conversion motor	0.55KW	380v	50HZ

Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Frame	ShanDong JiNan	Q345
02	Rail beam	TianJin	Q345
03	PLC Programming controller	Schneider	CANopen Bus system
04	HMI	Kinco	10.4 inch
05	Row knife servo control	Kinco	500w
06	Row line servo control	Kinco	500w
07	Line change control	Kinco	500w
08	Suction control	Kinco	500w
09	Proximity switch, photoelectric switch	Japan omron
10	Relay	Schneider
11	Main frequency conversion motor	HeBei	5.5KW×2
12	Horizontal motor	Shandong Jinzhan Reducer
13	Suction exhaust motor	ZheJiang	0.55kw
14	Solenoid valve, cylinder	AirTac
15	Bearing	HRB or C&U
16	Bearing with seat	ZheJiang Wuhuan
17	Tungsten alloy blade	Sichuan Boyan	¢260mm
18	Linear Guides	TaiWan	ShangYin

NC-35D Double NC cutter

Structural feature:

★It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★Around feed rollers are used  the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★This model is the braking energy storage (non-dynamic braking), so the energy consumption in the production process, the average electricity consumption is 1/3 of an ordinary NC cutting machine, saving more than 70% power to reach the goal of saving money .
★Precision adjustable no gap gear to ensure precise blade engagement, running balance.
★Using an independent oil pump and filter with two copper distribution in each gear position oil, lubrication and cooling.
★Knife roller: fine quality forged steel material, the balanced, with good stability.

Technical parameters:

Working width	2500mm
Design speed	300m/min
Economic speed	220-280m/min
Min. cutting length	500mm
Max. cutting length	9999mm
Cutting accuracy	±1mm,
Working power	380V  50Hz

Main dynamic parameters:

Part name Craftsmanship	Specification	Surface treatment	Special treatment
Cross cutting the upper and lower knife axis	¢216mm	Conditioning	Dynamic balance
Front lower conveying roller	¢156mm	Round grinding chrome plating polishing	Dynamic balance
Rear lower conveyor roller	¢156mm	Round grinding chrome plating polishing	Dynamic balance
Paper shaft	¢160mm	Wrapped silicone	Dynamic balance
Output sun gear	¢160mm	Polyurethane	Intensive

Main dynamic parameters:

Name	Power	Voltage	Frequency
Main drive servo motor	37KW *2	380V	50HZ
Front feed motor	3KW*4(Frequency adjustment speed)	380V	50HZ
Rear feed motor	3KW*4(Frequency adjustment speed)	380V	50HZ
Lubricating oil pump motor	0.18KW*4	380V	50HZ

Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Box rack	Self-produced	HT300
02	Knife roll	Tiangang Precision Forging	42CrMo
03	Full AC servo motor	Shanghai Futian	37KW
04	Paper frequency conversion motor	Siemens Bed
05	Flying shear servo control system	Kobe, Germany
06	Motion control board	Germany MKS-CT150
07	Rotary encoder	Germany SIKI
08	Timing belt	Obi, Germany OPTIBELT
09	Tightening sleeve	XianYang ChaoYue
10	Bearing with seat	FuJian
11	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
12	Proximity switch	Omron Japan OMRON
13	Frequency converter	SIEMENS
14	HMI	Kunlun State
15	Sun gear	ShenZhen

DM-LM Double automatic small gantry stacking machine

Main performance characteristics:
★Gantry stacking,Changing single time is 5seconds,automatic counting, automatic cross out automatically for a single.
★Synchronized with the production management system,order management,Centralized management,do not slow down automatically for a single.
★Production management for a single waste less than 700mm.
★Crawler stacking platform,AC servo control movements,Stacking smooth, neat.
★When stacking reaches a set number of automatic frequency control smooth laterally out of paper.
★Tailgate AC servo control positioning for a single automatic, rapid, precise adjustment.
★Tailgate automatically shift for small orders stacking.
★The conveying side is equipped with an electric conveying rack as standard, and a double station trolley.
★Independent sealed control cabinets, electrical equipment operating under clean environment.
★Color touch-screen display for easy on-site operation.
★Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity.

Technical parameters:

Working width	2500mm
Design speed	300m/min
Economic speed	180-280m/min
Maximum stacking length	3500mm
Maximum stacking height	300mm
Working power	380V  50Hz   17KW
Equipment size	13m*2.5m*2.2m

Main dynamic parameters:

Name	Power	Voltage	Frequency
Main conveying motor	3KW*3	380V	50HZ
Suction motor	3KW	380V	50HZ
Horizontal conveyor motor	3KW	380V	50HZ
Tailgate motor	0.75KW	380V	50HZ

Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Frame	Tiangang	Main frame No. 16 channel steel
02	PU Leather belt	ShangHai
03	Frequency converter	Taiwan Delta	3.7KW
04	Traverse reducer	ShangDong
05	Proximity switch	Japan OMRON
06	PLC	TaiWan Delta
07	HMI	Kunlun State
08	Rotary encoder	Wuxi Ruipu
09	Contactor	Schneider
10	Pneumatic Components	Taiwan Airtech

Glue station system

Main performance characteristics:
★The system does not need to use stabilizer when making paste, and the paste liquid has strong penetrating power and the paste liquid is stable.
★The operation of the entire system is controlled by the setting of the program, and the software of the control system is designed and developed by the company according to the actual needs of each carton factory, and the operation is stable and reliable.
★The addition of all materials is set by the program and controlled by the PLC, and the measurement is accurate.
★The system is equipped with a temperature sensor and a temperature display to control the glue temperature to ensure that starch molecules are more soluble in water, and at the same time to prevent the quality of the glue from being affected by the ambient temperature and causing large changes.
★This equipment is equipped with an automatic tank washing program. After the glue is delivered, the tank body is automatically cleaned.
★The liquid level sensor of each glue point storage tank is used to monitor the liquid level. When the liquid level is low, the PLC automatically selects the formula and prepares the paste according to different glue points.
★The cutting and stirring time are controlled by PLC through program setting.
★After alkalizing into liquid alkali, the tablets are stored in the alkali storage tank; the level of the alkali transfer tank is controlled by PLC. When the set low limit is reached, it is automatically refilled from the alkali storage tank through the pump.
★When the material level of the starch storage tank drops to the material level sensor, the system automatically alarms to prompt the addition of materials and vibrates the addition of materials.
★The glue feeding is automatically sent to the glue storage tank through the pneumatic diaphragm pump, which is controlled by the PLC.

Technical parameters:

Water source pressure	5-6kgf/m2
Compressed air pressure	4-7 kgf/m2.
Maximum compressed air consumption	105m3/h
Viscosity	Change within ±2s
Pasting temperature	Change within ±1ºC
Time to make glue	30min
Maximum production volume	1650kg
Minimum production volume	750kg
Working power	380V  50Hz   32KW

Steam system

Maximum temperature in the pipeline

★It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable.
★Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment.
★Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped.
★Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage.
★The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint.
★All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.

Technical parameters:

1	Steam consumption	About 1.2T/h
2	Equipped with heat source	2t/h
3	Steam pressure	1.25Mpa
4	Maximum temperature in the pipeline	170-200ºC

Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Rotary joint, metal hose	Quanzhou Yujie
02	Trap	BeiJing	Float
03	Globe valve, ball valve	YuanDa China
04	Check valve	Zhengzhou Yuming
05

 

DONGGUANG XINGLONG PACKAGING MACHINERY CO., LTD. is specialized in the production of various kinds of carton equipments of the well-know enterprise.      

Factory for over twenty years, we introduced advanced technology at home and abroad, developing and manufacturing products, has been well received by customer.    

We are specialized in producing 3ply, 5ply, 7ply corrugated cardboard production line, high speed printing machine, ordinary printing machine, single facer, rotary die cutter and other corrugated cardboard production equipment .products are distributed Russia ,the Middle East, Africa, Southeast Asia, EU and other countries and throughout the country. Product quality and enterprise reputation get the high praise at home and abroad.    

Over the years the company take "the quality first" "integrity-based" corporate purpose always meet user're-equipments as our sole purpose, providing the products with excellent quality, professional technology. Our company is willing to cooperate with domestic and foreign insight, strive for innovation, coexist win-win, hand in hand altogether will create packaging future.    


1. Q: Are you a manufacturer, trading company or a third party?

A: We are a manufacturer, located in Mahai industrial area south of Dongguang county, Hebei province, China. Warmly welcome to visit our company.

2. Q: What is your minimum order quantity, can you send me samples?

A: Our minimum quantity is 1 set, as our product is machinery equipment, it's difficult to send you samples, if you have any questions about the products, please feel free to contact us for more detail, we are glad to provide you more information such as specifications, video, etc.

3. Q: How does your factory do regarding quality controlling?

A: 1) All raw material we used are environmental-friendly

    2) Skillful workers care every details in handling the producing and packing process

    3) Quality control department are specially responsible for quality in each process

We have been kept providing high quality products by introducing advanced technologies for over 20 years, and our products are also widely exported to many different countries including Russia, the Middle East, Africa, Southeast Asia, EU, etc, which earned us a high reputation among the customers.

4. Q: How about the after-sale service?

A: 1) TM online for 24 hours, also contact by email, skype, MSN, whatsapp, etc.

    2) To solve the problems with videos/pictures.

    3) One year warranty for spare parts change.