High Precision Automatic Digital Color Flex Die Cutting Printing Machine
Performance and Characteristics
The machine can finish multi processes one time such as: printing, slotting, creasing, trimming, corner cutting, punching, die cutting, stacking and so on.
All of drive rollers are made of high quality steel, hard chrome plated the surface with grinded.
Main drive gears adopt high quality steel with heat treatment with clean teeth treatment, adopt cross slip system connect each gear, keep gear fix position, ensure transmission precision.
The main drive roller adopt keyless connect, decrease the connection gap, ensure printing precision.
The machine adopts sealed spray lubrication for gear system, engineer oil automatic balance device; keep the oil level equal in each unit.
The machine adopts lead edge (or kick feeding), low demand for the cardboard, fast.
Main motor is VFD, working stability, low power consumption.
Main Technology parameters
| Model |
YJE920 |
YJE1222 |
YJE1424 |
| Machine inside width (mm) |
2200 |
2400 |
2600 |
| Max feeding paper siz(mm) |
900mm*2000mm |
1200mm*2200mm |
1400mm*2400mm |
| Max effective printing size(mm) |
900mm*1800mm |
1200mm*2000mm |
1400mm*2200mm |
| Min coverage size(mm) |
350mm*720mm |
350mm*720mm |
350mm*720mm |
| Max effective die cutting size(mm) |
900*1900mm |
1200*2100mm |
1400*2300mm |
| Design speed(pcs/min) |
150pcs/min |
140pcs/min |
120pcs/min |
| Working speed(pcs/min) |
130 pcs/min |
120 pcs/min |
100 pcs/min |
| Standard Thickness of printing plate |
4-6mm |
4-6mm |
4-6mm |
| Printing precision |
±0.5mm |
±0.5mm |
±0.5mm |
| Thickness of cardboard |
2-9mm |
2-9mm |
2-9mm |
| Wall thickness |
40mm |
40mm |
40mm |
| Main motor power |
15kw |
15kw |
15kw |
| Lpi of anilox roller |
200/220/250 |
200/220/250 |
200/220/250 |
Machine details
Feeding unit
The machine clutch
1,the machine clutch electric control with alarm, moving last warning bell ring,Ensure workers safety.
2,Pneumatic interlocking device
3,the main motor adopts frequency conversion motor, frequency conversion
controller, energy saving, stable starting, attached to the motor start protection device.
Lead Feeder paper system
1)
the suction assist feeder paper,draught fan 11 kw, at different levels can be bent according to the board, air volume adjustment, ensure feeding smoothly
2)Carry paper,fallpaper adopt cylinder push, move quick and powerful.
3)Side panel for manual adjustment, front baffle is manual sync adjustment.back baffle is electric adjustment.
4)Taiwan super resistance to lead feeding wheel, Perishable Wear Resistant.
5)skip feeding paper device,( can choose according to need continuous or skip feeder paper).
6)Control of 10-inch computer touch screen (display output, count alarm, phase adjustment)
Dust removal device
1)Paper brush dust adopt removal device, can remove impurity on printing cardboard the surface , improve the quality of printing
Feeder paper roller
1)Outer diameter: 140 mm, up roller
2)45 # seamless steel tube, parcel wear-resisting rubber, and do dynamic balance correction.
3) own roller,external diameter 140 mm, embossing and hard chromium plating , and do dynamic balance correction .
4) feeder Paper roller gap dial manual adjustment, adjustment range 0-12 mm .
5) the front feeding rubber roller (elastic rubber roller) is spring lifting and automatic pressure regulating, which can reduce the strength damage of corrugated board
Printing unit
Printing roller
1)the outer diameter (including the version of the outer diameter is: 340mm).
2) the steel tube surface grinding , hard chrome plating.
3) do balance correction, steady operation.
4)ratchet fixed volume edition axis.
5) full Plate Hanging plate slot, suitable for 9 mm plateof the article.
6) loading and unloading of the print plate , pedal switch of electric control forward and reversing.
The printing press roller
1)the outer diameter :156 mm
2)the steel tube surface grinding , hard chrome plating.do balance correction, steady operation
3)the printing press roller gap dial manual adjustment, adjustment range 0-12mm .
Feeder paper up and down roller
1)up roller, the outer diameter of: 86 mm, thick wall steel pipe, with two feeder paper roller.
2)down roller , the outer diameter: 156 mm, thick wall steel pipe, surface grinding, hard chromium plating.
3)paper roller gap dial manual adjustment, adjustment range 0-12 mm.
Steel anilox roller
1)the outer diameter : 197.4 mm (mesh number: 180.200, 220,240, 260). (mesh optional
2)steel surface grinding, pressing textured, hard chrome plating.
3)do balance correction, smooth and steady operation, lattice point is consistent, uniform inking.
4)anilox roller wedge type overrunning clutch, distributing, wash ink is convenient swift.
5)Anilox gap dial manually adjust.
Rubber roller
1)Outer diameter is :197.4mm.
2)steel pipe surface parcel wear-resisting rubber, and do correction balance.
3)rubber middle high is the special grinding, ink transfer effect is good.
4) rubber hardness is: 60-65 degrees.
Phase adjustment mechanism
1)planetary gear structure.
2) printing phase electric digital 360 degrees adjustment (motion and stop all can be adjusted).
3)manually adjust the horizontal position, adjust the distance ±10 mm.
Ink circulation
1)Pneumatic diaphragm pump,ink stability, convenient operation and maintenance.
2) ink filter, filtering impurities.
Printing phase fixing device
1)Cylinder type brake device.
2) when the machine separate adjustment phase, the brake institutions limit the machine running, keeping the original gear fixed point position.
Ink device
1)mechanical oil pump (double oil pump , oil supply loop)
2)circulation oil, gear inking amount evenly, each group of oil level balance.
Die cutting unit+slotting knife
The die cutter roller (down roller)
1)Outer diameter is: 295mm . (not including die cutting mould )
2)Cast steel material, surface grinding, hard chromium plating
3)Balance correction, increase the running stability.
4) Die cutting mould fixed screw hole horizontal distance 100, 18 equal parts
5) Apply to die cutting mould height 25.4 mm
6) Die cutting thickness is :16 to 18 mm (three layer board), 13-15 mm (five layer board).
rubber roller (up roller )
1)The outer wall is:388.9mm.
2)Cast steel material, surface grinding, hard chromium plating.
3)Balance correction, increase the running stability.
4)Electric adjustments with die cutting roller gap.
5)Rubber gasket thickness10 mm, ( outside diameter is: 408.9mm ), width is 250mm.
Lateral (horizontal)movement, repair device
1)Mechanical lateral 40mm, moving device, die cutting uniform weighing automatic compensation of linear speed, can make die cutting rubber roller uniform wear, prolong the service life.
2)Repair adopt electric repair device, improve the rubber gasket repeat utilization rate, can repair 3-4 times.
3)Die cutting roller automatic pneumatic separation device, reduce wear rubber gasket , thus improve the service life.
slotting knife attachment
1)Die cutting fast swap multi-function at an organic whole, conventional carton box without Wooden die
2)with a thin blade slotter the effect, thus saving the cost of production.
Transmission gear
1)40Cr high quality alloy steels, after tempering, cleaning teeth, nitrification treatment
2)Six levels of accuracy, smooth and unhindered operation, low noise, hardness HRC55-60, long service life, wear small, can guarantee the printing matching color accuracy unchanged for a long time.
3)The transmission parts of the whole machine (shaft and tooth joints) are all connected with non-key (expansion tight sleeve) to eliminate connection gaps, which is suitable for long-term high speed operation with high torq
Oil supply device
1)Mechanical oil pump (double pump oil supply cycle)
2) Circulating oil supply, gear oil uniform, each set of oil level balanc
3) Sealed spray lubrication system is used to ensure transmission precision life
vibrator and stacker unit (option)
Vibrator unit
1)Frequency conversion speed regulation, can control the main engine speed, safe and reliable operation
2)Equipped with waste removal force fan and waste discharge brush
3) Waste paper discharge device
4)Seismic waste strength adjustable
5)High elastic round belt has long service life and cannot damage cardboard.
6)Introduced foreign advanced experience, better separation of waste from the finished product after die cutting, beat to remove waste, improve working conditions and efficiency.
Stacker unit
1)Catch paper arm can be manual or automatic operation, has insurance mechanism, prevent catch paper arm suddenly whereabouts, ensure the safety of operating personnel.
2).bed table lifting and down force, the chain drive
3) Stack height is 1600 mm.
4)Bed table with cardboard stacking automatically adjust tilt height, lifting motor, with brake function. Bed table can maintain a fixed position,not falling.
5)Vapour-pressure type Lift the paper mechanism ,when cardboard stack to a predetermined height, catch paper pallet automatically open, the support hold up the cardboard.
6)Planar wrinkles belt , prevent the cardboard down glide
Printing Quality
DONGGUANG XINGLONG PACKAGING MACHINERY CO., LTD. is specialized in the production of various kinds of carton equipments of the well-know enterprise.
Factory for over twenty years, we introduced advanced technology at home and abroad, developing and manufacturing products, has been well received by customer.
We are specialized in producing 3ply, 5ply, 7ply corrugated cardboard production line, high speed printing machine, ordinary printing machine, single facer, rotary die cutter and other corrugated cardboard production equipment .products are distributed Russia ,the Middle East, Africa, Southeast Asia, EU and other countries and throughout the country. Product quality and enterprise reputation get the high praise at home and abroad.
Over the years the company take "the quality first" "integrity-based" corporate purpose always meet user're-equipments as our sole purpose, providing the products with excellent quality, professional technology. Our company is willing to cooperate with domestic and foreign insight, strive for innovation, coexist win-win, hand in hand altogether will create packaging future.
1. Q: Are you a manufacturer, trading company or a third party?
A: We are a manufacturer, located in Mahai industrial area south of Dongguang county, Hebei province, China. Warmly welcome to visit our company.
2. Q: What is your minimum order quantity, can you send me samples?
A: Our minimum quantity is 1 set, as our product is machinery equipment, it's difficult to send you samples, if you have any questions about the products, please feel free to contact us for more detail, we are glad to provide you more information such as specifications, video, etc.
3. Q: How does your factory do regarding quality controlling?
A: 1) All raw material we used are environmental-friendly
2) Skillful workers care every details in handling the producing and packing process
3) Quality control department are specially responsible for quality in each process
We have been kept providing high quality products by introducing advanced technologies for over 20 years, and our products are also widely exported to many different countries including Russia, the Middle East, Africa, Southeast Asia, EU, etc, which earned us a high reputation among the customers.
4. Q: How about the after-sale service?
A: 1) TM online for 24 hours, also contact by email, skype, MSN, whatsapp, etc.
2) To solve the problems with videos/pictures.
3) One year warranty for spare parts change.
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