Economical Printing Slotting Die Cutting Folder Gluer Strapping Inline Corrugated Cardboard

Product Description

Corrugated carton producton line
LDX- 4 Colors Printing slotting die cutting folder gluer strapping in line

Main Technology parameters

Model	LDX 1000*2200	LDX 1200*2400	LDX 1400*2600
Machine inside width (mm)	2400	2600	2800
Max feeding paper size(mm)	1000mm*2200	1200mm*2400	1400mm*2600
Max effective printing size(mm)	1000mm*2000	1200mm*2200	1400mm*2400
Max die cutting size(mm)	1000mm*2100	1200mm*2300	1400mm*2500
Min coverage size(mm)	280mm*600	320mm*700	350mm*720
Design speed(pcs/min)	140pcs/min	130pcs/min	120pcs/min
Working speed(pcs/min)	0-130pcs/min	0-120pcs/min	0-100pcs/min
Standard Thickness of printing plate	6mm	6mm	6mm
Printing precision	±0.5mm	±0.5mm	±0.5mm
Thickness of cardboard	2-9mm	2-9mm	2-9mm
Wall thickness	40mm	40/50mm	40/50mm
Main motor power	About :15kw	About :15kw	About :15kw

 IMPORTANT FEATURES

The machine can finish multi processes one time such as: printing, die cutting, creasing, trimming, corner cutting, punching, folding gluing ,strapping and so on.
Machine is designed according to high request and reliable function, humanization operation, it can setting, revision, implement, changing and memories in short time, and display data accurately .
All of drive rollers are made of high quality steel with temper and quenching treatment, not change shape when high speed running, hard chrome plated the surface with grinded.
Main drive gears adopt high quality steel with heat treatment with grinded, adopt cross slip system connect each gear, keep gear fix position, ensure transmission precision.
The main drive roller adopt keyless connect, decrease the connection gap, ensure printing precision.
The machine adopts sealed spray lubrication for gear system, engineer oil automatic balance device; keep the oil level equal in each unit.
Motorized digital phase adjustment with "automatic zero return" and "memories" function  
PLC computer  control with touch screen

Lead edge feeder with vacuum suction, easy operate, high precision.

All units move automatic orderly, locked by pneumatic, alarm continually

Main motor is VFD, working stability, low power consumption.
1.Feeding unit

Light pressure Lead edge feeder with vacuum suction, wind is adjustable depend on sheet, make sure feed sheet smoothly.
Main motor with start protecting device, machine cannot run when machine units aren't lock.
Continuous or skip feeding available
Double feed rollers wrapped with rubber, with groove prevent overpressure, reduce pressed sheet
Left-right baffle adjusted by computer with automatic flap, back baffle adjusted by motorized, front baffle manual synchronous adjust.
Dust clearance bush and fan to clean dust on board. Air outlet can be adjusted as per sheet size
Machine units move by motorized and move with alarm belling to make sure safety.

2. Printing unit

1.  Fast change printing plate, with footstep to control cylinder rotate clockwise or anticlockwise
2. Feed roller, press roller, rubber roller, anilox roller gap adjust with self-lock part
3. Printing phase adjusted by PLC in 360degree with digital input, do when machine running or stop
4. Pneumatic brake device to keep printing register fixed, when units separate or clean, brake limit gear rotate, keep original gear position.
5. Pneumatic lift anilox roller for ink, motorized ink will no dry.
6. Printing cylinder made of seamless steel pipe, be grinded with chrome plated, do balance treatment, running smooth and steady.
7. Lift-down design( when feed sheets anilox roller down in order, stop sheet lift rollers in order)
8. Double diagram pump ink, recycle automatically, clean with water
9. Memory function, after clean plate it back to original position
10. Printing precision: +-0.5mm
11. Printing cylinder horizontal move by motorized
12. Option: Ceramic roller and doctor blade,high quality printing during high speed working

3.Die-cutting unit +slotting knife

1. Rubber roller: made of good quality steel, be grinded with chrome plated.
2. Do balance treatment, improve machine running steady.
3. Rubber cylinder is separate with die cylinder by air cylinder when no cutting, reduce no-load and prolong blanket use-life.
4. Die roller lift-down automatic by pneumatic control( feed sheets roller go up, stop feeding roller down, make sure correct cutting for every sheets)
5. Rubber roller move 40mm in left and right, wearable average prolong use-life
6. Rubber roller rotates follow die roller by speed compensation device whatever how rubber diameter change, make sure rubber speed same as wooden die, keep cut box is consist with wooden die.
7. Planetary gear structure used for phase adjustment.
8. Machine have repair roller to grind blanket, so it can use many times.
9. Equipped with automatic waste cleaning device, waste paper can be discharged automatically  
10. With slotting knife device, easy to operate,no need to make wooden die when produce regular cartons.

  
4 vibration unit
The unit is for removing the waste paper of the carton from die cutting unit

SYFC-1200 Inline automatic folder gluer
SYFC-1200 Folder gluer is designed and produced according with print, slot, fold, glue and stack.  PLC control, store and manager order by touch screen. High speed product, fast order change and good stability can meet more less delivery time request.
The printing slotting diecutting machine is equipped with folder & gluer, which has the advantages of simple structure, high folding precision and beautiful folding.Its electrical, bearing, belt chain and other important components are used in Japan, Taiwan and other well-known enterprises products;Machine rail smooth, low noise, high efficiency, simple operation, good safety and reliability, the first choice for enterprises to get rich products.The technological process and production parameters of this product are introduced as follows:
Equipment process
2. Function
Glue part: regular spray glue and batch-type spray( sense sheets automatically and spray glue). Glue amount is adjustable.
Upper and under belt speed is adjusted separately, that means the two belts speed are different.  It is possible to adjust speed same.
Belt or rubber roller fold sheet, easy to adjust fold angle.
Upper and under roller adjust gap for pre-crease.
 Sheet stack and counting
Automatic stack sheet by mechanical with sensor.
Count box quantity by sensor, easy to set and reliable.


3.  Mechanical characteristics:

1. The average speed of gluing machine is 6000-10000 / hour, with high speed and greatly improved production efficiency.
2. Automatic gluing, folding, correction, counting and stacking, only two~ three workers can complete the whole process.
3. Folding beam adopts elastic pressure wheel and suction belt to convey accurately.Two-fold beam man-machine correction, electric adjustment, and with preloading, integral, correction device, so that the carton folding to eliminate the size of the mouth, reduce the rejection rate.
4. Equipped with rectify deviation device to prevent scissors efficient.
5. Automatic patching device, paper receiving, stacking and discharging are precisely controlled by servo system with fast circulation speed.It can be moved around according to the folding size of cardboard.