AYKM Series 6 colors Printing die cutting with slotting knife and Vibration stacker machine
MACHINE GROUND DRAWINGS
Performance and Characteristics
- The machine can finish multi processes one time such as: printing, slotting, creasing, trimming, corner cutting, punching, die cutting, stacking and so on.
- Machine is designed according to high request and reliable function, humanization operation, it can setting, revision, implement, changing and memories in short time, and display data accurately .
- All of drive rollers are made of high quality steel, hard chrome plated the surface with grinded.
- The main drive gear is adopted 40Cr alloy steel, carburizing quenching treatment, hardness HRC58-62 ,And gear grinding processing precision level 5-7. adopt cross slip system connect each gear, keep gear fix position, ensure transmission precision.
- The main drive roller adopt keyless connect, decrease the connection gap, ensure printing precision.
- The machine adopts sealed spray lubrication for gear system, engineer oil automatic balance device; keep the oil level equal in each unit.
- Phase adjustment adopt PLC control with touch screen
- The machine adopts lead edge (or kick feeding), low demand for the cardboard, fast.
- Main motor is VFD, working stability, low power consumption.
- Adopt double shell, beautiful and generous, reduce noise
Main Technology Parameters
| Model |
AYKM1224 |
| Machine inside width (mm) |
2600 |
| Max feeding paper size(mm) |
1200mm*2400mm |
| Max effective printing size(mm) |
1200mm*2200mm |
| Min coverage size (mm) |
350mm*750mm |
| Design speed (pcs/min) |
150pcs/min |
| Working speed (pcs/min) |
0-120 pcs/min |
| Standard Thickness of printing plate |
4-6mm |
| Printing precision |
±0.5mm |
| Thickness of cardboard |
2-9mm |
| Wall thickness |
40mm |
| Main motor power |
18kw |
| Standard Lpi of anilox roller |
250 |
Feeding unit
| No |
Item |
Function and configuration |
| 1 |
Machine unit move |
- Motorized control machine units move, the warming belt is alarming when moving, make sure working safety.
- Drive shaft is equipped with friction clutch to avoid damage machine caused by incorrect operation.
- When machine units separate, each brake system work automatically, make sure gear positioning accurately, fix printing phase, ensure gear engaged correct when machine units lock.
- Machine unit adopts pneumatic locking system.
- Main motor frequency conversion control, energy saving. Main motor with start protecting device, machine can not run when machine units aren't lock.
|
| 2 |
Roller type lead edge feeder |
- Adopts lead edge feeder with wind volume system, it can adjust wind volume according on cardboard bending status to ensure feeding board smoothly.
|
| 3 |
Feeding roller |
- Top feed roller is made of high qualified steel, the outside be wrapped wear-resisting rubber, don't destroy flute, guarantee feeding precision, improve the printing accuracy.
- Bottom roller used high-quality steel, precision grinding, knurling, hard chrome plated paper roll hand mode rapid clearance of fine-tuning self-locking device, equipped with a dial display to adjust direction and numerical.
|
| 4 |
Baffles |
- The left and right baffles adopt electric control, the front side baffles space adopts electric adjustment, the back baffle box be adjusted by motorized.
|
| 5 |
Automatic zero device |
- After finishing the work order ,back to zero position
|
Printing unit
| No |
Item |
Function and configuration |
| 1 |
The printing roller |
- Adopt good quality steel tube, the surface be grinded, hard chrome plated, balance correction, running smoothly
- Hang plate device, cooperate with the ratchet shaft fixed volume board fix printing plate fast.
- Full hang-plate device, 10mm hang-plate strip is available.
- Foot switch electric control roller run clockwise or anticlockwise, convenient hanging version,unloading version.
|
| 2 |
Impression roller |
- Seamless steel tube surface is grinded and plated hard chrome, do balance correction, running stable.
- Equipped manual gap adjustment device that fast and self-locking, dial indicates to show set direction and set amount.
|
| 3 |
Feeding roller |
- Use thick good quality steel pipe, professional manufacturing, do balance processing, the feeding roller adopt fine grinding to be molding.
- Equipped manual gap adjustment device that fast and self-locking, dial indicates to show set direction and set amount.
|
| 4 |
Anilox roller |
- Seamless steel tube surface being grinded and plated hard chrome, balance correction, smooth operation
- Mesh amount 200, 220,250 or according to customers' demand
- Pneumatic lift-down mechanism(while feeding, the anilox roll go down automatically; stop feeding, it go up automatically )
- Equipped manual gap adjustment device that fast and self-locking, dial indicates to show set direction and set amount.
|
| 5 |
Rubber roller |
- Adopt high quality stemless steel pipe, the surface be grinded, hard chrome plated, balance correction, running smoothly
- Special grinded crowning, work well
|
| 6 |
Phase adjustment |
- Planetary gear structure
- Printing phase adopts 360 degrees electric adjustment (either run or stops)
- Printing roller manual horizontal adjustment, adjustment range + / - 14 mm
|
| 7 |
Ink supply system |
- With pneumatic diaphragm pump to supply ink, automatically circulation, work stable and it is easy to operate and maintain.
- Ink filter, filter impurities, more better printing
|
| 8 |
Printing phase fixed device |
- When units separating or cleaning, braking mechanism limit gear running, keep original gear's position
|
| 9 |
Zero-return and memory |
- After washing the printing plate, press reset button the printing roller will back to the original printing position.
|
Die cutting unit with slotting knife
| No |
Item |
Function and configuration |
| 1 |
Die roller(bottom roller)
|
- High quality steel be finished process, the surface chrome plated, do balance correction, running stable.
- Pneumatic lift-down, it is easy to work, reduce cut times on anvil cover, prolong its use life.
|
| 2 |
Rubber roller(top roller)
|
- High quality steel be finished process, the surface chrome plated, do balance correction, running stable.
- The gap between top roller with bottom roller be adjusted by hand.
- Good quality anvil cover, easy change, economy
- The gap between feed roller with rubber roller is self-locked.
- Speed compensation device can make the rubber roller slipping follow die roller, thereby, the rubber surface speed controlled by knife die. So that the carton shape is same as knife die.
- Equipped with rubber repair device, the rubber can be used after be repaired.
- Mechanical helix fluted-roll type, transverse movement ±20mm
|
| 3 |
Phase adjustment |
- Planetary gear structure
- Phase adjustment by motorized control in 360degree( both running and stop)
|
| 4 |
Automatic repair rubber device
|
- Machine have repair roller to grind blanket, so it can use many times.
|
| 5 |
Automatic waste clean device |
- Automatic discharge of waste paper
|
| 6 |
Slotting knife attachment |
- With slotting knife sync adjust,easy to use,save space and cost,when make regular carton no need to make wooden die
|
Vibrator and Stacker unit
Vibrtaor unit
1.Frequency conversion speed regulation, can control the main engine speed, safe and reliable operation
2.Equipped with waste removal force fan and waste discharge brush
3.Waste paper discharge device
4.Seismic waste strength adjustable
5.High elastic round belt has long service life and cannot damage cardboard.
6.Introduced foreign advanced experience, better separation of waste from the finished product after die cutting, beat to remove waste, improve working conditions and efficiency.
Stacker unit
1.Design speed: 150m/min
2.Maximum stacking length gantry:1600mm
3.Upper gantry stacking, electric lift.
4.The whole wide belt conveys the paper neatly and smoothly;
5.Electric stacking, and collection of cardboard, can make the cardboard storage height;
6.Photoelectric measurement of stack height.
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