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Corrugated Carton 5 Color Printing Slotting Die Cutting Machine From Manufacturing Plant
| Model | QYKMA922 | QYKMA1224 |
| Machine inside width (mm) | 2400 | 2600 |
| Max feeding paper siz(mm) | 900*2200 | 1200*2400 |
| Max effective printing size(mm) | 900*2000 | 1200*2200 |
| Min coverage size(mm) | 350*700mm(full plate printing) | 350*700mm(full plate printing) |
| Max die cutting space(mm) | 900*2150 | 1200*2350 |
| Design speed | 250pcs/min | 200pcs/min |
| Working speed | 200pcs/min | 180pcs/min |
| Standard Thickness of printing plate | 6mm | 6mm |
| Printing precision | ±0.5mm | ±0.5mm |
| Thickness of cardboard | 1.2-9mm | 1.2-9mm |
| Wall thickness | 50mm | 50mm |
| Main motor power | About 30kw | About 30kw |
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A.Computer Control Operations Department
1. control panel is equipped with 10.4 inch man-machine interface color touch screen, which can control paper feeding, printing, slotting, die cutting, easy to operate, fast and high precision. In addition, each group of text display, can control and display the current phase, version roll horizontal position, man-machine dialogue and manual electronic control dual operating system, more easy to operate.
Electric return to zero position after 2. paper feeding, printing, slotting, general carton use
2.Automatic zeroing device and automatic color setting function, printing a few cardboard can be adjusted to the correct overprint
Position to reduce cardboard waste.
3. current position memory: machine in the process of work, if you need to open the machine to wipe or less
When changing the version, the original position can be determined after the machine fits.
4. Data Save: The current data can be numbered when the processed product data is correct Save, can store 500 orders for next use; when re-user Then operate, save adjustment time.
5. controllable roller lift: when a group does not need printing temporarily, the group is
Roll does not need to drop, do not need to clean the roller. When the feeding paper is opened and stopped, the roller rises and falls in turn to reduce the color difference and the finished product rate is greatly improved.
6.can freely set the paper time, paper spacing time, make the operation more flexible, suitable Personal operating habits.
7.the main screen shows the order set number, the actual production number, the quota automatically alarm and automatically stop the paper feeding, the roller automatically off the printing plate.
8. screen host cruising constant speed: preset 90,120,180 sheets/min, host start, stop and acceleration and deceleration function, make adjustment easy and easy.
B.Feeding unit
paper feeding system
Paper feeding adopts "machine extension leading edge paper feeding mechanism"
1.extended paper feeding length computer adjustment to improve paper feeding stability and paper feeding accuracy.
realize the "mild" damage of cardboard strength after pressing, greatly improve the compressive strength of cartons and reduce the cost of raw materials.
2.negative pressure suction of the leading edge of paper feeding, to ensure efficient and accurate delivery of various corrugated, warp cardboard. Frequency conversion control paper feed volume, wind pressure, according to the size of paperboard and warpage can be adjusted in a wide range, and energy saving.
3.paper inlet left and right baffle, rear block box using PLC control digital display, can preset the height and width of paperboard, direct intelligent adjustment positioning.
dust cleaning system: equipped with the company's unique dust absorption and
dust removal mechanism, large field and high dot printing has a reliable guarantee, at the same time effectively reduce the number of downtime wipe.
C.Printing unit
1.precision adjustment system, can accurately adjust the ink transfer clearance, imprint clearance and axial position.
2.scraping system is equipped with high mesh wire ceramic mesh stick, which can obviously improve the effect of monochromatic dot and multicolor overprint, realize high dot precision printing, automatic compensation of scraper wear, uniform force of blade and long service life.
3.printing rollers:
4.outer diameter is 521.6mm (including plate outer diameter is 536mm).
5.dynamic and static balance correction, surface grinding and hard plating, smooth operation.
6.stepless fixed plate shaft, full plate hanging slot (3*9 mm), easy to install, fast.
7.loading and unloading printing plate, foot switch electric control positive and negative rotation.
D.anilox roller
1.The outer diameter is the whole process of 213.7mm, inner surface, and the physical properties are the same.
2. steel pipe surface after special processing after spraying ceramics, laser engraving mesh. The mesh is regular, the mesh wall is smooth, the mesh bottom is flat, the ink transfer is large, the ink release is fast, and the cleaning is easy.
3.dynamic balance correction.
The clearance between the 4) and the plate roller is displayed digitally by PLC control mode mm, the minimum adjustment amount is 0.1 and the adjustment range is 2-10 mm.
E.ink scraping system:
1. innovative design of chamber fluid dynamics and double-layer ink sealing,
can save more ink.
2.Air pressure or cylinder adjustment lock, scraper wear automatic compensation, so that roller and scraping
Knife fit better, can obtain the best ink scraping effect.
3. the inner chamber "Teflon" anticorrosive and anti-stick coating to make ink transfer and cleaning easier.4. ink cycle
4. equipped with ink alarm device, when a group of lack of ink, continuous voice prompt.
5. pneumatic diaphragm pump for ink, ink discharge, easy to operate, save ink and wash.
6.ink magnetic filter, can remove most of the impurities in the circulation system.
Stainless steel machine slot, easier to clean.
7.Phase Adjustment Mechanism:
1) printing phase using PLC control mode digital display and electric digital 360 degree adjustment (operation, shutdown can be achieved), phase adjustment accuracy up to 0.1 mm.
2) printing plate roller adopts servo adjustment phase, current position memory, piecewise start and stop control, which makes fine adjustment accurate and saves time when adjusting greatly.
3) The horizontal position of the 3) printing plate roll is displayed,digitally by PLC control mode, the adjustment distance is up to 10 mm, and the precision can reach 0.1 mm.
F.Drying 1
1.use infrared method to quickly dry the printing surface of water-based ink, to avoid ink drop phenomenon and affect the effect of light.
2.in emergency shutdown, will not cause fire accident, safe and reliable, but also according to the need to determine the drying range, energy conservation.
2. 8-color Printing Department (extra oil coating unit)
3. the unit structure is the same as the printing department, water-based ink printing or water-based oil can be selected for light production.
4. the unit can also be used as a printing department, can be combined with multicolor printing.
G.Dryer 2
1.use infrared method to quickly dry the printing surface of water-based ink or water-based light oil, to avoid ink drop phenomenon and avoid the phenomenon of drag in die cutting.
2.in emergency shutdown, will not cause fire accident, safe and reliable, but also according to the need to determine the drying range, energy conservation.
H.Slotting unit
1.Computer control single shaft slotting: pre-creasing, forming creasing, slot position linkage adjustment, using PLC control mode digital display, preset carton length, width, height, automatic adjustment.
2.six-axis drive, one cutting tool cutting carton corner, the other slotted tool slotting, elastic cutting angle blade. Upper and lower cutter head independent lead screw drive (eight), linear precision linear guide rail positioning drive (CNC machine tools).
3.slotting tool holder transverse mechanism
1) slotted phase is controlled by PLC, touch screen and adjusted by electric digital 360. (Operation, stop can be adjusted)2) Pre-creasing, slot position transverse adjustment using linear precision guide rail, lead screw electric synchronous adjustment, each slot knife seat transverse movement using double anti-collision protection device.
3) slot box height adjustment using electric four-knife synchronous adjustment, PLC control mode digital display.
4) alloy steel quality after heat treatment grinding edge cutter, blade sharp precision.
5) slotted knife alloy steel after heat treatment grinding tooth shape, hardness and toughness, width of 7mm,
6) shaft diameter is 180mm, surface grinding, hard plating, smooth movement.
2. wire pressing mechanism
1) equipped with pre creasing, forming two creasings device, pre creasing using large arc steel wheel, forming
The upper wheel wraps the superior force rubber layer, the lower wheel single wire steel wheel, the cardboard is not easy to break, the line forms straight
Good linearity, line clearance with PLC control mode digital display, minimum adjustment
0.1 mm, The adjustment range mm.2-10
3. stop, inching
1) slot control panel is equipped with emergency stop button to ensure safety and avoid waste.
2) slotted control panel to install inching button to facilitate the adjustment of personnel in the back of the machine independent operation.
I.Die-cutting unit
1.servo motor independent drive, with the printing department automatically return to zero, printing sleeve is not affected by die cutting force.
2.use virtual spindle synchronous processing servo drive system, with closed high-precision planetary reducer, so that die cutting error control within 1 mm.
3.equipped with 7-inch color touch screen, die-cutting phase can be adjusted 0.1 mm. The die-cutting pressure gap and the axial direction of the template roll (±5 mm) are digitally displayed by PLC control mode, with an adjustment accuracy of 0.1 mm
4.rubber roller 434.2mm (including rubber pad 455.6mm), centrifugal casting alloy steel pipe, grinding, hard plating, static balance.
5.excellent rubber pad is "Taiwan super resistance" or "German Dippie ", the width of 250 mm, can be used 8 million times normally, mechanical left and right movement 30 mm, and equipped with radial differential device, so that the rubber pad wear average distribution, greatly improve the service life of the rubber pad.
6.superior force roller is equipped with built-in differential speed automatic compensation device, so that the rubber pad and template roller automatically keep the line speed consistent. Keep the size of each batch consistent, thus reducing production costs.
7.machine is equipped with excellent force glue correction device, can be many times after use.
8.template roll 487mm (including die 536mm), centrifugal casting alloy steel pipe, grinding, hard plating, static balance.
9.template fixed screw hole M10, axial spacing 100 mm, radial 18 equal (hole spacing angle 20º).
10.die board thickness :16 mm( three-layer cardboard)13 mm( five-layer cardboard).
11.template roll with lateral adjustment device left and right stretch 10 mm, digital display using PLC control mode, its adjustment accuracy value 0.1 mm.
12.template roller and superior force cots are automatically removed by cylinder eccentric device without die cutting, which can reduce the no-load load of the machine and prolong the life of superior force glue and die at the same time.
G.Stacking unit
1. paper arm
1) can be operated manually or automatically
2) the paper arm drive belt, adjust the tightness separately, not limited by the belt length.
2. bed lift
1) strong chain drive.
2) stack height is 1600mm.
3) the bed lift motor with brake function, the bed can maintain a fixed position will not slide.
4) installed anti-drop device, so that the bed lift in the control, to ensure the safety of operators.
5) plane wrinkles climbing belt to prevent paperboard from sliding.
3. paper baffle
1) the air pressure action to connect the paper baffle, when the cardboard accumulates to a predetermined height, the paper tray automatically extends out and supports the cardboard.
Adjust the position of the rear baffle manually after 2).
4 Control system
Electrical execution adopts PLC programming control.
K.Independent operation of the electric box.
Transmission gears main gear use 20 CrMnTi alloy steel, after forging, tempering, carburizing treatment, finishing processing, six-level accuracy (with the same grade as the car transmission box gear).
Smooth 2) operation, low noise, hardness HRC58~62, long life, can achieve long-term printing set.
2. keyless connection ring
1) the use of keyless connection ring, the shaft and gear can be seamlessly connected, there will be no gap in the use of large torsion distance, installation and maintenance is more convenient, can make long-term transmission accuracy high, to ensure printing accuracy.
DONGGUANG XINGLONG PACKAGING MACHINERY CO., LTD. is specialized in the production of various kinds of carton equipments of the well-know enterprise.
Factory for over twenty years, we introduced advanced technology at home and abroad, developing and manufacturing products, has been well received by customer.
We are specialized in producing 3ply, 5ply, 7ply corrugated cardboard production line, high speed printing machine, ordinary printing machine, single facer, rotary die cutter and other corrugated cardboard production equipment .products are distributed Russia ,the Middle East, Africa, Southeast Asia, EU and other countries and throughout the country. Product quality and enterprise reputation get the high praise at home and abroad.
Over the years the company take "the quality first" "integrity-based" corporate purpose always meet user're-equipments as our sole purpose, providing the products with excellent quality, professional technology. Our company is willing to cooperate with domestic and foreign insight, strive for innovation, coexist win-win, hand in hand altogether will create packaging future.
1. Q: Are you a manufacturer, trading company or a third party?
A: We are a manufacturer, located in Mahai industrial area south of Dongguang county, Hebei province, China. Warmly welcome to visit our company.
2. Q: What is your minimum order quantity, can you send me samples?
A: Our minimum quantity is 1 set, as our product is machinery equipment, it's difficult to send you samples, if you have any questions about the products, please feel free to contact us for more detail, we are glad to provide you more information such as specifications, video, etc.
3. Q: How does your factory do regarding quality controlling?
A: 1) All raw material we used are environmental-friendly
2) Skillful workers care every details in handling the producing and packing process
3) Quality control department are specially responsible for quality in each process
We have been kept providing high quality products by introducing advanced technologies for over 20 years, and our products are also widely exported to many different countries including Russia, the Middle East, Africa, Southeast Asia, EU, etc, which earned us a high reputation among the customers.
4. Q: How about the after-sale service?
A: 1) TM online for 24 hours, also contact by email, skype, MSN, whatsapp, etc.
2) To solve the problems with videos/pictures.
3) One year warranty for spare parts change.
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