Fast Speed Corrugated Fluting Production Line Carton Cardboard Recycling Paper Making Machine

• Customization: Available
• Condition: New
• Certification: CE
• Model NO.: WJ150-1600/1800/2000/2200/2500
• Automation: Automatic
• Suitable for: Corrugated Cardboard
• Paper Thickness: Corrugated Cardboard
• Name: Corrugated Cardboard Production Line
• Key: Box Making Machine
• Model: Wj150-1600/1800/2000/2200/2500
• Design Speed: 150/Min
• Heating Method: Steam
• Power: 150kw
• Voltage: 380V 50Hz
• Total Length: About 80 Meters (Depend on Base Drawing)
• Transport Package: Plastic Film and Wooden Box
• Trademark: XINGLONG
• Origin: China
• HS Code: 8441309000
• Production Capacity: 25 Set Per Year

Product Description

Fast Speed Corrugated Fluting Production Line Carton Cardboard Recycling Paper Making Machine

 
Technology parameters
 

1	Effective width		1600-2500mm	2		Design produce speed	150m/min
3	Three layer economic speed		100-120m/min	4		Maximum order change speed	80-100m/min
5	Longitudinal separation accuracy		±1mm	6		Cross-cutting precision	±1mm
note	Speed the above targets required to achieve:effective width1600-2500mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
	Top paper index	100g/m²--180g/m² Ring crush index(N.m/g)≥8    (Water containing8-10%)
	Core paper index	80g/m²--160g/m²  Ring crush index(N.m/g)≥5.5  (Water containing8-10%)
	In paper index	90g/m²--160g/m²    Ring crush index(N.m/g)≥6    (Water containing8-10%)
9	Flute combination
10	Steam requirement	The maximum pressure 16kg/cm^2			Common pressure10-12kg/cm^2			Use 2000kg/Hr
11	Electricity demand	AC380V 50Hz 3PH			Total power≈350KW			Running Power≈150KW
12	Compressed air	The maximum pressure 9kg/cm^2			Common pressure4-8kg/cm^2			use1m^3/min
13	Space	≈Lmin60m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)

 


Customer owned section

1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation. And provide installers with the installation.

Configuration list

No.	Name	Qty	Feature
1	Hydraulic Mill Roll Stand	5	--Max support paper diameter:1500mm --Up-down lift, left-right move controlled by hydraulic --Expansion clamp, 2-point brake by --pneumatic control --with trolley and track
2	Pre-heater	4	--The roller φ600 mm,Electric adjustment angle,adjusting  heating area within the range of 360 °
3	Single Facer	2	--Corrugated rollerφ280mm, 48CrMo high quality alloy steel, --Independent gearbox,universal joint drive structure
4	Conveying Bridge	1	--The main beam is connected with the GB 200 channel steel, 150H steel, 63 angle steel --Suction tension and electric correcting
5	Triplex Pre-heater	1	--The rollerφ600 mm,electric adjustment angle angle,adjusting  heating area within the range of 360 °
6	Glue Machine	1	--With preheater device --Independent frequency motor drive --Circulating supply glue with PLC control --Man-machine interface display
7	DF-80 Double Facer	1	--Main frame is 300 mm GB channel steel --Hot plate 600 mm 14 pcs --4 M cooling section --The upper and lower belt correct automatically --Temperature display --Main drive Frequency  motor drive --Good quality high speed cotton woven belt
8	Thin Blade Machine	1	-Electric correction -alloy steel blade -5blades and 8scorers  -electric adjust blade,pneumatic lock blade die
9	NC Cut-Off	1	--Full AC servo control --Energy storage type braking --Helical knife structure --Oil-immersed gear transmission --10.4-inch touch screen display
10	Horizontal output	1	- with horizontal output -2 delivery parts, convey sheet smooth and tidy -Automatic counting
11	Glue Making System	1	--Customers supply the pipeline --The glue making device includes: carrier tank,main body tank,storage tank,glue feeding pump and returning pump
12	Internal Steam System	1	--Steam system components adopt GB valva: Contains rotary joint,up and down distributor ,drain valve and pressure gauge, etc --Boiler and pipeline supply by customer

   RSH-V5 Hydraulic Mill Roll Stand

Machine Description:
*This machine is used for supporting the paper roll, supply the paper to the production line.

Machine Function:
*Each arm setup four directions button, it is easy to operate
*It can be loading two paper rolls at the same time, without stopping the machine for changing paper roll
*The whole machine use hydraulic controlled, hydraulic control arm lift and down, clamping and open,  left and right moving
*Tension control: multi point pneumatic brakes,brakes good performance, loses heat fast
*The chuck adopt inner expansion type or teeth type, reduce the destruction of the paper core. saving paper

 

Main Components:



Kraft Paper Feeding Trolley & Track

Machine Instruction:
*Two tracks for one mill roll stand to feed the reel paper at both side to reel stand
*With Trolley:under trolley have four contact roller,two pieces railing track 
*The whole body of track is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 6000mm.

PH-600 Preheater

Machine Description:
*This machine is used for heating liner (pre-heating for raw paper), and dry to control temperature and humidity

Machine Function:
*Electric to adjust the wrap angle, preheating area can be in 360° range 
*butterfly seal structure on two sides,saving the steam and improving heating efficiency
*Soft siphon style structure,making the drainage more thoroughly
*All the surfaces of rollers have been accurate ground and plating chromed

Single Facer

Machine Description:
*Single facer is design for producing single-face corrugated paper

 

Machine Function:

Corrugated Rollers:

Diameter	Φ280mm
Material	48CrMo high quality alloy steel, rigidity HRC55°-58°
Processing Way	After quenching and tempering,The surface of upper-lower roller is ground, then hard chrome plating
Control Way	Airbag control of the Lifting Up-down
Driving Way	frequency motor
Way of Transmit cardboard	Vacuum absorbable style, Height pressure Draw fan with noise deadening device
Way of Bearing lubricating	High temperature grease
Fulte Type	(U/V) ACBEF(According to customers requirements)

DF-80 Double Facer

Machine Description:
*Corrugated paper enter into the double facer hot parts with heating and molding after pasted glue, and  become board after cooling

Machine Function:
*Hot Plates width 520mm and 10 pics,cooling parts 4m
*Heat conductive pipe of hot plates control the temperature segmented,with the temperature display
*The inside of the hot plate is partition isolation structure,making the steam flow in S-shaped direction, and the separation function of steam and water is obvious,then improves the steam usage efficiency
*Up belt adopt cylinder S type  tension device,down belt manual  tension device(small amount adjust)
*Drive rollers' surface is wrapped by rubber with middle height,to make sure the board output smoothly
*Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend
*The electrical components adopt international famous brands,  working stably and reliable

Thin Blade Machine

Machine Function:
*Adopt thin tungsten steel alloy blade, with sharp blade and service life of more than 8 million meters

Main Components:



NC Cut Off Machine

Machine Function:
*The knife adopts spiral steel helical knife structure, saw-tooth knife type, scissors shearing, keeping small shear force and long service life
*The knife rollers adopt high quality precision forged steel material, having good stability after balanced
*The knife shaft driving gears adopt precision forged steel material,realizes no gap driving after high frequency quenching,and advanced keyless connection method to keep high transmission precision
*The sun wheel pressing method ensure smooth conveying,uniform pressure, and not easy to crush the board or cause blockage
*Servo motor driving,10.4 inch color touch screen display 
*This model is storage-energy brake (non-energy brake), low energy consumption in the producing process, saving more than 70%
*Independent oil pump and filter, with two sets of copper tubes distributed in each gear position, to supply, lubricating and cooling the oil

Main Components:



Horizontal output

Machine Function:
*Horizontal output ,automatic counting. Walk electrically
*stacking stable,tidy
*Independent sealed control cabinets, electrical equipment operating under clean environment;
*Color touch-screen display for easy on-site operation.
*automatic operation control, improve efficiency and save manpower, reduce labor intensity;

DONGGUANG XINGLONG PACKAGING MACHINERY CO., LTD. is specialized in the production of various kinds of carton equipments of the well-know enterprise.      

Factory for over twenty years, we introduced advanced technology at home and abroad, developing and manufacturing products, has been well received by customer.    

We are specialized in producing 3ply, 5ply, 7ply corrugated cardboard production line, high speed printing machine, ordinary printing machine, single facer, rotary die cutter and other corrugated cardboard production equipment .products are distributed Russia ,the Middle East, Africa, Southeast Asia, EU and other countries and throughout the country. Product quality and enterprise reputation get the high praise at home and abroad.    

Over the years the company take "the quality first" "integrity-based" corporate purpose always meet user're-equipments as our sole purpose, providing the products with excellent quality, professional technology. Our company is willing to cooperate with domestic and foreign insight, strive for innovation, coexist win-win, hand in hand altogether will create packaging future.    


1. Q: Are you a manufacturer, trading company or a third party?

A: We are a manufacturer, located in Mahai industrial area south of Dongguang county, Hebei province, China. Warmly welcome to visit our company.

2. Q: What is your minimum order quantity, can you send me samples?

A: Our minimum quantity is 1 set, as our product is machinery equipment, it's difficult to send you samples, if you have any questions about the products, please feel free to contact us for more detail, we are glad to provide you more information such as specifications, video, etc.

3. Q: How does your factory do regarding quality controlling?

A: 1) All raw material we used are environmental-friendly

    2) Skillful workers care every details in handling the producing and packing process

    3) Quality control department are specially responsible for quality in each process

We have been kept providing high quality products by introducing advanced technologies for over 20 years, and our products are also widely exported to many different countries including Russia, the Middle East, Africa, Southeast Asia, EU, etc, which earned us a high reputation among the customers.

4. Q: How about the after-sale service?

A: 1) TM online for 24 hours, also contact by email, skype, MSN, whatsapp, etc.

    2) To solve the problems with videos/pictures.

    3) One year warranty for spare parts change.