7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine

Product Details
Customization: Available
Condition: New
Certification: CE
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Number of Employees
59
Year of Establishment
2009-08-05
  • 7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
  • 7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
  • 7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
  • 7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
  • 7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
  • 7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
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Basic Info.

Model NO.
WJ150-1800-7PLY
Suitable for
Corrugated Cardboard
Paper Thickness
Corrugated Cardboard
Name
Corrugated Cardboard Production Line
Key
Box Making Machine
Model
Wj150-1800-7ply
Design Speed
150/Min
Heating Method
Steam
Power
150kw
Voltage
380V 50Hz
Total Length
About 70meters (Depend on Base Drawing)
Transport Package
Plastic Film and Wooden Box
Trademark
XINGLONG
Origin
China
HS Code
8441309000
Production Capacity
25 Set Per Year

Product Description

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
 7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Technology parameters
  
1 Effective width 1800mm 2 Design produce speed 150m/min
3 5 layer economic speed 100m/min 4 7  layer economic speed 60-80m/min
5 Longitudinal separation accuracy ±1mm 6 Cross-cutting precision ±1mm

note
Speed the above targets required to achieve:effective width 1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index 100g/---180g/-  Ring crush index(N.m/g)8    (Water containing8-10%)
Core paper index 80g/---160g/-  Ring crush index(N.m/g)5.5  (Water containing8-10%)
In paper index 90g/---160g/-    Ring crush index(N.m/g)6    (Water containing8-10%)
9 Flute combination  
10 Steam requirement The maximum pressure 16kg/cm2 Common pressure10-12kg/cm2 use4000kg/Hr
11 Electricity demand AC380V 50Hz 3PH Total power150KW Running Power120KW
12 Compressed air The maximum pressure 9kg/cm2 Common pressure4-8kg/cm2 use1m3/min
13 Space Lmin70m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)
7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine

Customer owned section
7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine

1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation. And provide installers with the installation.
 

Configuration list

No. Name Qty Feature
1
Hydraulic Mill Roll Stand
 
7 --Max support paper diameter:1500mm
--Up-down lift, left-right move controlled by hydraulic
--Expansion clamp, 2-point brake by --pneumatic control
--with trolley and track
2
Pre-heater
 
6 --The roller φ800 mm,Electric adjustment angle,adjusting  heating area within the range of 270 °
3
Single Facer
 
3 --Corrugated rollerφ320mm, 48CrMo high quality alloy steel,
--Independent gearbox,universal joint drive structure
4
Conveying Bridge
 
1 --The main beam is connected with the GB 200 channel steel, 150H steel, 63 angle steel
--Suction tension and electric correcting
5
4 layers Pre-heater
 
1 --The rollerφ800 mm,electric adjustment angle angle,adjusting  heating area within the range of 270 °
6
Glue Machine
 
1 --Glue roller φ269mm,carved 25 line pit type mesh
--With preheater device
--Independent frequency motor drive
--Circulating supply glue with PLC control
--Man-machine interface display
7
DF-80 Double Facer
 
1 --Main frame is 400 mm GB channel steel
--Hot plate 600 mm 14 pcs
--4 M cooling section
--Adopt pressure shoes lifting by plc control
--The upper and lower belt correct automatically
--Temperature display
--Main drive Frequency  motor drive
--Good quality high speed cotton woven belt
8
Thin Blade Machine
 
1 -Electric correction
-alloy steel blade
-5blades and 8scorers 
-electric adjust blade,pneumatic lock blade die
9
NC cut off
1 -Helical knife, computer control,operate by touch screen
-KEB servo driver from Germany
10
 angel deliver sheet stacker
1 --Auto counting
--with horizontal output,PLC control
 
11
Glue Making System
 
1 --Customers supply the pipeline
--The glue making device includes: carrier tank,main body tank,storage tank,glue feeding pump and returning pump
12
Internal Steam System
 
1 --Steam system components adopt GB valva: Contains rotary joint,up and down distributor ,drain valve and pressure gauge, etc
--Boiler and pipeline supply by customer

Production line layout

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine

Machine Technical Parameter:

Max. Working Width 1800mm
Min. Working Width 900mm
Max. Paper Mill Dia 1500mm
Main Shaft Dia Φ242mm
Max. Working Pneumatic Pressure 0.6-0.9Mpa
Max. Supporting Weight (One side) 2500kg
Pneumatic Source Pressure(Mpa) 0.4---0.8Mpa

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine

 

Machine Technical Parameter:

Working Width 1800mm
Diameter of the preheating roller 800mm
Diameter of the wrap angle Φ110mm
Steam temperature 150-200ºC
Steam pressure 0.8-1.3Mpa

Single Facer

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Description:
*Single facer is design for producing single-face corrugated paper

 

Machine Function:

Corrugated Rollers:

Diameter Φ320mm
Material 48CrMo high quality alloy steel, rigidity HRC55°-58°
Processing Way After quenching and tempering,The surface of upper-lower roller is ground, then hard chrome plating
Control Way Airbag control of the Lifting Up-down
Driving Way frequency motor
Way of Transmit cardboard Vacuum absorbable style, Height pressure Draw fan with noise deadening device
Way of Bearing lubricating High temperature grease
Fulte Type (U/V) ACBEF(According to customers requirements)

Press Rollers:

Diameter Φ320mm  
Material Carbon steel (MS)45#  
Processing Way After quenching and tempering,The surface of roller is ground, then plating chrome   
Way of Bearing lubricating High temperature grease  

Glue Rollers:

Diameter Φ215mm
Material Carbon steel(MS)45#
Processing Way Surface is ground,inscribed with 25 lines of pitted mesh,then plated chrome
Way of Bearing lubricating High temperature grease
Glue Supply Automatic glue circulating system(storage tank+glue pump);PLC automatic control glue  and electric adjust glue width

Preheater Rollers:

Diameter Φ320mm
Material seamless steel tube
Processing Way After quenching and tempering,The surface of roller is ground, then plating chrome 

Main Components:
7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine

Machine Technical Parameter:

Working Width 1800mm
Design Speed 150m/min
Working Speed 120m/min
Pneumatic Source Pressure(Mpa) 0.4---0.8Mpa
Main Drive Motor 22KW
Suction Motor 11KW
 Glue Adjusting Reducer 0.2KW


7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making MachineMachine Technical Parameter:

Working Width 1800mm
Paper Feeding Rollers & Tension Rollers Φ124mm
Transport Rollers Φ124mm
Paper Feeding Rollers With Belts Φ86mm
Take Up Motor 1.5KW
Fan Motor 3KW
Paper Width Adjusting Speed Reducer 250W

GM-20 Gluer Machine

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Function:
*After the glue roller surface quenched,tempered,ground and engraved pit,then doing balancing,making coating evenly, consume less glue
*Glue roller controlled by frequency motor , the inverter control ensures glue line speed is synchronous with double facer, and can also operate independently
*Plc control the glue amount,automatically adjusted according to the production speed Automatic circulation for glue, avoiding glue precipitation
*Pneumatic presses paper structure, adjust the gap by the electric
*Measure the speed signal of the double facer to achieve synchronous operation
*Man-machine interface display, easy to operation
 

Main Components:
7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making MachineMachine Technical Parameter:

Working Width 1800mm
Steam Pressure 0.8-1.3Mpa
Glue roller             Φ269mm
Doctor Roller Φ110mm
Paper roller Φ86m
Glue rollers frequency motor 5KW
Glue quantity adjustment motor 250W
Glue pump motor 2.2KW


DF-80 Double Facer

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Description:
*Corrugated paper enter into the double facer hot parts with heating and molding after pasted glue, and  become board after cooling


Machine Function:
*Hot Plates width 600mm and 14 pics,cooling parts 4m
*Heat conductive pipe of hot plates control the temperature segmented,with the temperature display
*The inside of the hot plate is partition isolation structure,making the steam flow in S-shaped direction, and the separation function of steam and water is obvious,then improves the steam usage efficiency
*Up belt adopt double cylinder S type  tension device,down belt manual  tension device(small amount adjust)
*Drive rollers' surface is wrapped by rubber with middle height,to make sure the board output smoothly
*Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend
*The electrical components adopt international famous brands,  working stably and reliable

Machine Technical Parameter:

Working Width 1800mm
Steam Pressure 0.8-1.3Mpa
Air Pressure 0.6-0.9Mpa
Up Drive Roller Φ525mm
Down Drive Roller Φ525mm
Front Driven Belt Roller Φ320mm
Back Shaping Driven Belt Roller (Down Belt Tension ) Φ215mm
Shaping Holder Roller Φ86mm
Note: All the surfaces of the rollers are ground and then chromed plated

Thin Blade Machine

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Function:
*Adopt thin tungsten steel alloy blade, with sharp blade and service life of more than 8 million meters


Main Components:

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Technical Parameter:

Working Width 1800mm
Design Speed 120m/min
Working Speed 100m/min
Mechanical configuration 5 knives 8 lines
Min. Cut Width 135mm
Max Cut Width 1800mm
Deviation ±0.5mm
Pressing Line Motor               : 0.4KW
Knife Wheel Driving Motor 5.5KW
Paper Width Adjusting Speed Reducer 250W

NC Cut Off Machine

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Function:
*The knife adopts spiral steel helical knife structure, saw-tooth knife type, scissors shearing, keeping small shear force and long service life
*The knife rollers adopt high quality precision forged steel material, having good stability after balanced
*The knife shaft driving gears adopt precision forged steel material,realizes no gap driving after high frequency quenching,and advanced keyless connection method to keep high transmission precision
*The sun wheel pressing method ensure smooth conveying,uniform pressure, and not easy to crush the board or cause blockage
*Servo motor driving,10.4 inch color touch screen display 
*This model is storage-energy brake (non-energy brake), low energy consumption in the producing process, saving more than 70%
*Independent oil pump and filter, with two sets of copper tubes distributed in each gear position, to supply, lubricating and cooling the oil


Machine Technical Parameter:

Working Width 1800mm
Design Speed 120m/min
Working Speed 120m/min
Cutting Length 500mm-9999mm
Cutting Precision(uniform velocity) ±1mm
Upper and Lower Knife Shaft Center Distance φ265mm
Main Servo Motor    30kw
Paper Feeding Motor(frequency control the speed) 3 kw
Note: All the rollers are ground and hard chrome-plated (except for the upper and lower knife shafts)

Horizontal output

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Function:
*Horizontal output ,automatic counting. Walk electrically
*stacking stable,tidy
*Independent sealed control cabinets, electrical equipment operating under clean environment;
*Color touch-screen display for easy on-site operation.
*automatic operation control, improve efficiency and save manpower, reduce labor intensity;

Machine Technical Parameter:

Working Width 1800mm
Design Speed 100m/min
Working Speed 100m/min
Max Length of Stacking    3500mm
Max Height of Stacking        300mm
Main Feeding Frequency Motor 3KW
Transverse Direction Motor 1.5KW
Traveling Motor 1.5KW

Glue Making System

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Description:
*Transferring the glue from storage tank to the storage tank of each  equipment by the glue pump,for provide the starch adhesive for single-facer, duplex glue machine and other glue equipment
Machine Function:
*The horizontal glue machine can prepare the main glue and the carrier glue at meantime, mixing and stirring, keeping large glue quantity
*Glue making device: carrier tank, main body tank, storage tank, glue feeding pump, and glue return pump
*The storage tank and the supply tank are equipped with stirring device to avoid the precipitate agglomeration of the glue
*The glue-making system adopts circulating supply: the rest glue flows into the return -tank,and the glue in the return-tank is returned to the storage tank of the glue equipment,saving glue and avoiding the glue gelatinization and agglomeratio
*After the work finished, rest glue of each glue equipment will be draw back into storage tank to use for the next time
*Responsible for technique guidance, and glue making way

Machine Technical Parameter:

Item Qty Dia.(mm) Motor
Horizontal Main Mixer 1 1250×1000×900 3KW
Carrier Mixer 1 800×1000 2.2KW
Storage Mixer 1 1150×1150 1.5KW
Glue-feeding Tank of Glue Machine 1 800×1000  
Glue-return Tank of Glue Machine 1    
Glue-feeding Tank of Single facer 1 800×1000  
Glue-return Tank of Single facer 1    
Conveying Glue Pump 2   2.2KW

Steam System
7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
Machine Description:
*Supplying the heating energy for the heating equipment of the production line to keep the working temperature steady

Machine Function:
*Each unite separated supply steam ,sectional control temperature , energy saving and easy to adjust 
*Temperature controlled by adjusting the steam pressure with pressure gauge
*Pipe system and rotary heating parts are flexible connected by metal soft pipe to extend the service life of the steam joint
*All steam pipes are made of seamless steel pipe to ensure the safety under normal pressure
*Each drain units is equipped with an empty bypass,the equipment cools down quickly when stop the machine
*Inverted bucket trap, stainless steel check valve, stainless steel core cut-off valve

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
DONGGUANG XINGLONG PACKAGING MACHINERY CO., LTD. is specialized in the production of various kinds of carton equipments of the well-know enterprise.      

Factory for over twenty years, we introduced advanced technology at home and abroad, developing and manufacturing products, has been well received by customer.    

We are specialized in producing 3ply, 5ply, 7ply corrugated cardboard production line, high speed printing machine, ordinary printing machine, single facer, rotary die cutter and other corrugated cardboard production equipment .products are distributed Russia ,the Middle East, Africa, Southeast Asia, EU and other countries and throughout the country. Product quality and enterprise reputation get the high praise at home and abroad.    

Over the years the company take "the quality first" "integrity-based" corporate purpose always meet user're-equipments as our sole purpose, providing the products with excellent quality, professional technology. Our company is willing to cooperate with domestic and foreign insight, strive for innovation, coexist win-win, hand in hand altogether will create packaging future.  
  

7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine7 Ply Fully Automatic Box Corrugated Cardboard Production Line Boxing Making Machine
1. Q: Are you a manufacturer, trading company or a third party?

A: We are a manufacturer, located in Mahai industrial area south of Dongguang county, Hebei province, China. Warmly welcome to visit our company.

2. Q: What is your minimum order quantity, can you send me samples?

A: Our minimum quantity is 1 set, as our product is machinery equipment, it's difficult to send you samples, if you have any questions about the products, please feel free to contact us for more detail, we are glad to provide you more information such as specifications, video, etc.

3. Q: How does your factory do regarding quality controlling?

A: 1) All raw material we used are environmental-friendly

    2) Skillful workers care every details in handling the producing and packing process

    3) Quality control department are specially responsible for quality in each process

We have been kept providing high quality products by introducing advanced technologies for over 20 years, and our products are also widely exported to many different countries including Russia, the Middle East, Africa, Southeast Asia, EU, etc, which earned us a high reputation among the customers.

4. Q: How about the after-sale service?

A: 1) TM online for 24 hours, also contact by email, skype, MSN, whatsapp, etc.

    2) To solve the problems with videos/pictures.

    3) One year warranty for spare parts change.

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